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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Repair vs alteration definitions and procedures - Pressure relieving devices and overpressure protection - Rerating, reclassification, and nameplate updates - Documentation and post-work verification - Authorization and responsibility for work |
| Topic 2: Inspection Scope, Planning, and Data Evaluation | 28% | - Code scope, jurisdiction, and regulatory requirements - Inspection interval determination and extension rules - Records review and baseline data collection - TML/CML selection and measurement planning - Remaining life and corrosion rate calculations - Inspection methods and technique selection |
| Topic 3: Design, Materials, and Fabrication Rules | 22% | - Material selection, properties, and toughness requirements - MAWP, thickness, and joint efficiency calculations - Welding, qualification, and PWHT requirements - ASME Section VIII, V, IX application - Flanges, bolting, gaskets, and special components - Positive material identification (PMI) and traceability |
| Topic 4: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment - Hydrostatic, pneumatic, and leak testing rules - Risk-based inspection (RBI) principles and application |
| Topic 5: Damage Mechanisms and Corrosion Assessment | 22% | - Damage assessment and prioritization - High-temperature damage and material degradation - Corrosion under insulation (CUI) and environmental degradation - Internal, external, and localized corrosion - Cracking mechanisms (environmental, fatigue, creep) |
1. Outline the process and requirements for the decommissioning and safe disposal of pressure vessels according to API-510.
2. An in-service vessel is being repaired or altered.
If there is a conflict between the requirements of API 510 and the legal jurisdiction, which should be followed?
A) API 510
B) the legal jurisdiction
C) the most stringent requirements
D) either set of requirements based on engineer and AI approval
3. Which API document should be consulted for the repair of pressure relieving devices as per API-510?
A) API 576
B) API 579
C) API 570
D) API 572
4. Discuss the strategies for implementing API-510 standards in a multinational corporation with diverse operational environments.
5. Describe the steps involved in transitioning from older inspection standards to API-510 for an existing facility with multiple pressure vessels.
Solutions:
| Question # 1 Answer: Only visible for members | Question # 2 Answer: C | Question # 3 Answer: A | Question # 4 Answer: Only visible for members | Question # 5 Answer: Only visible for members |
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